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Multi Three Heating Zones High Temperature Tube Furnace 1200C Long Life

Multi Three Heating Zones High Temperature Tube Furnace 1200C Long Life
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Features
Specifications
Usage: Heat Treatment, Biomass Pyrolysis
Tmax Temperature: 1200 Degree C
Working Temperature: 1100 Degree C
Heating Length: 900mm
Tube Diameter: OD100mm ID92mm
Tube Material: Quartz
Chamber Material: 1500# Alumina Fiber Board
Heating Elements: HRE Embedded Type
Temp Controller: Digital Auto-tune PID 32 Segments
Thermocouple: N
Warranty: Two Years
After-sales Service: Free Spareparts Including Air Freight
Highlight:

High Temperature Tube Furnace 1200C

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Three Zones High Temperature Tube Furnace

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three zone tube furnace 1200C

Basic Infomation
Brand Name: Programtherm
Certification: CE
Model Number: PT D100/900/12/3
Payment & Shipping Terms
Delivery Time: 7 working days
Payment Terms: T/T, L/C
Product Description

Product Overview for Quartz Tube Furnace


1200C series multi-zone tube furnace PT D120/900/12/3 is a long, and split-able three-zone tube furnaces with tubes up to 100mm O.D capable of quickly heating up to 1200°C. The multiple zones also enable the user to create different thermal gradients by varying the temperature of the three zones. The furnace includes one fused quartz tube, one pair of vacuum sealing flanges with a pressure gauge & a ball valve for immediate use. Three-30 segments of temperature controllers are installed with a N-type thermalcouple. Microprocessor-based self-tuning PID control provides excellent temperature control without overshooting along with an accuracy of +/- 1 °C. It is an excellent furnace for annealing, diffusing, and sintering samples under various gas atmospheres

Main Features

 

  • Tmax 1200 °C
  • Electric heated, 3 heating zones, Splitable, vacuum tube furnace
  • Multiple atmosphere processes in a single cycle are available
  • Max Vacuum level achieve 10E-5 torr worked with molecular pump
  • Fiber-insulated chamber with all sides embeded heating wires ensure uniform temperature
  • Shimaden PID temperature controller with programmable 32 segments
  • SS304 vacuum sealing flanges with valves and pressure meter included
  • Dual flanges support provides better sealing and longer tube life
  • Split tube furnace chamber for fast and easy tube access
  • Long life type N thermocouple
  • CE certified, standard

 

Multi Three Heating Zones High Temperature Tube Furnace 1200C Long Life 0

 

Ramping, Dwelling, Cooling Curves for 1200 Series multi-zone tube furnaces

 

Multi Three Heating Zones High Temperature Tube Furnace 1200C Long Life 1

Temperature profile for three heating zone tube furnace at 800C


Safety Measures

 

  • Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting.
  • Overheat protection shuts down the tube furnace if temperature is outside of acceptable range (refer to controller's manual) or when the thermocouple is broken or malfunctions
  • Power failure protection resumes furnace operation right after the point of failure when power is reestablished
  • Microprocessor based self-tuning PID control provides optimum thermal process with minimal overshoot

 

Product Gallery

 

Multi Three Heating Zones High Temperature Tube Furnace 1200C Long Life 2

Front View for 3 heating zone Tube Furnace 

 

 

 

Technical Specifications

 

Model No. PT D100/900/12/3
Heating zone
  • Heating length 900mm/36" (each zone 300mm)
  • Uniform temp zone: 600mm
Power supply
  • 7KW Max
  • AC380-415V, 50/60Hz, 3 phases
Working temperature
  • Tmax 1200°C (2192°F)
  • Continuously 1100°C (2012°F)
  • Temperature uniformity +/- 5C
Temperature controller
  • 30 programmable segments for heating, cooling and dwelling.
  • Built-in PID Auto-Tune function with overheating & broken thermocouple protection.
  • Over-temperature protection and alarm allow for operation without attendant(s).
  • +/- 1 ºC temperature accuracy.
Heating rate ≤25°C /min
Thermocouple N type
Chamber lining Mitsubishi Raw Material high alumina 1500# fiber board
Furnace tube
  • Fused quartz OD100mm, length 1500mm
  • equips vacuum flanges with gas inlet and outlet valve
  • Two fibrous ceramic tube blocks are included for blocking heat radiation from the inside tube
Flange fittings
  • Pair of SS304 stainless steel vacuum flanges with needle valves
  • One vacuum / pressure gauge is installed on one side flange
  • Water cold hinged type flange / KF25 vacuum flange is available upon request at extra cost
Vaccum level
  • 10^-2 torr by the mechanical pump
  • 10^-5 Torr by a molecular pump
Atmosphere gas
  • Argon, Nitrogen etc
  • Designed with Standard 1/4” air outlet and inlet on the flanges, which makes it available for extracting vacuum or blowing inert gases such as Nitrogen or Argon etc.
  • Gas flow rate controlled by float
Heating element HRE heating wires embedded in the round chamber, which given an improved temperature gradient
Shipping info Weight: 278kgs W1550xL560xH710mm
Compliance CE, ISO
Warranty 2 years limited warranty with lifetime technical support

 

Application Notes

 

  • Don't fill any explosive gasses such as Hydrogen or Methane into the furnace tube without necessary safety controls and supervision
  • Laboratory tube furnaces with quartz tube are designed for use under vacuum and low pressure < 0.2 bars / 3 psi / 0.02 MPa
  • Small cracks may appear on the surface of the refractory ceramics over extended use. This is a normal occurrence and the cracks may be repaired with alumina coating

 

Size Comparison

 

Item name PT D40/400/12 PT D80/400/12 PT D100/400/12
Heating length 400 mm 400 mm 400 mm
Tube size OD40xL800mm OD80xL800mm OD100xL800mm
Power 220V/1.8KW 220V/2.8KW 220V/3KW
Furnace dimensions (LxWxH) 830x450x520mm 850x470x540mm 870x490x560mm
Weight 58 KGS 75 KGS 80 KGS

 

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