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Industrial Bogie Hearth Furnace 1200°C With Two Independent Heating Zones

Industrial Bogie Hearth Furnace 1200°C With Two Independent Heating Zones
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Features
Specifications
Usage: Annealing Of Iron And Steel,tempering, Hardening,baking And Sintering Of Ceramic Applications
Tmax Temperature: 1200 Degree C
Working Temperature: 1100 Degree C
Chamber Size: D1600xW1300xH1100mm
Chamber Material: High Alumina JM26# Bricks
Heating Elements: HRE Resistance Coil Wire, Mounting On The Ceramic Tubes, Heating From 3 Sides
Temp Controller: Digital Auto-tune PID 32 Segments
Thermocouple: N Type
Warranty: 18 Months Limited Warranty With Lifetime Technical Support
After-sales Service: Free Spareparts Including Air Freight
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1200°C Bogie Hearth Furnace

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Industrial Bogie Hearth Furnace

Basic Infomation
Brand Name: Programtherm
Certification: CE
Model Number: PB L2288/12E
Payment & Shipping Terms
Delivery Time: 35 working days
Payment Terms: T/T, L/C
Product Description

 Industrial Bogie Hearth Furnace 1200°C

Overview

Car bottom furnace PB L2288/12E ia an automatic electrical lifting upward also called bogie hearth furnace or shuttle kiln, this kind of furnaces are mainly used where high temperatures and large specific loading weights are required, and can be primarily found in the area of heating steel slabs and blocks as well as in the ceramics and heat-resistant industry (temperatures between 600° C and 1150° C). The furnace was designed with two independent heating zones, controls separately, heating wires can be replaced easily, furnace chamber temperature uniformity is even.

 

Main Features

 

  • Tmax 1200 °C
  • Automatic lifting upward door driven with hydraulic working station
  • Automatic sliding bottom
  • Two indepent heating zones control for optimal temperature uniformity in the working space
  • Self-supporting and long-life ceiling construction with bricks laid in arched construction
  • Loading capacity ranges from 1 tons to 5 tons as per needs
  • Multi-layer insulation consisting of high alumina lightweight refractory bricks backed by alumina fiber insulation
  • Heating elements mounted on support ceramic tubes provide for free radiation and long service life.
  • Bogie heating via blade contacts with rear side when driven in,
  • Bottom heating protected by Silicon carbide board on the bogie providing level stacking surface.
  • Bogies with flanged wheels running on rails for easy and precise movement of heavy loads
  • Precise Shimaden PID controller with programmable 32 segments
  • CE certified, standard


Safety Measures

 

  • Built-in ammeter and dual voltmeters for easy monitoring and troubleshooting.
  • Overheat protection shuts down the furnace if temperature is outside of acceptable range (refer to controller's manual) or when the thermocouple is broken or malfunctions
  • Power failure protection resumes furnace operation right after the point of failure when power is reestablished
  • Microprocessor based self-tuning PID control provides optimum thermal process with minimal overshoot

 

                                Industrial Bogie Hearth Furnace 1200°C With Two Independent Heating Zones 0

front view of Industrial Bogie Hearth Furnace 1200°C

Technical Specifications

 

Model No. PB L2288/12E
Chamber size (DxWxH) 1600x1300x1100mm /64x52x44″
Capacity: 2288 Liters
Power supply 160KW
AC380-415V, 50/60Hz, 3 phases
Working temperature

Tmax 1200°C (2192°F)
Continuously 1100°C (2012°F)

Temperature controller

Shimaden PID controller
Auto-tune function
Programmable 32 segments
Temperature accuracy +/- 1°C

Heating rate ≤20°C /min
Thermocouple N type
Chamber lining High Alumina JM26# bricks
Electronic components Siemens maker air switch, AC contactor, SSR Relay etc
Heating element HRE resistance coil wire, mounting on the ceramic tubes, heating from 3 sides
Shipping info Weight: 3790 kgs
L2500xW2330xH2370mm
Compliance CE, ISO
Warranty 18 months limited warranty with lifetime technical support

 

Application Notes

 

  • However, toxic or explosive gases that may generate from the sample during the heating are not recommended for use with this programmable muffle furnace without necessary safety controls and supervision.
  • Small cracks may appear on the surface of the refractory ceramics over extended use. This is a normal occurrence and the cracks may be repaired with alumina coating

 

Size Comparison

 

Item name PB L450/12E PB L960/12E PB L1200/12E
Inner size (DxWxH) 750x600x1000mm 1200x800x1000mm 1500x800x1000mm
Capacity 450 L 960 L 1200 L
Power 30 KW 70 KW 80 KW
Furnace dimensions (LxWxH) 1700x1530x1770mm 70 KW 2564x1655x2045mm
Weight 1780 KGS 2500 KGS 3000 KGS

 

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